Your Vehicle: 2001 Ford Escort ZX2 L4-2.0L DOHC VIN 3
 
Vehicle » Powertrain Management » Emission Control Systems » Catalytic Converter » Service and Repair  
 
 
  Service and Repair  
 

Removal

  1. CAUTION: When repairing the exhaust system or removing exhaust components, disconnect the heated oxygen sensors at the wiring harness to prevent damage to the sensors and harness.

Disconnect the heated oxygen sensor (HO2S) electrical connector.

  1. Raise and support the vehicle.
  2. CAUTION: When repairing the exhaust system or removing exhaust components, disconnect the heated oxygen sensors at the wiring harness to prevent damage to the sensors and harness.
  1. Disconnect the downstream catalyst monitor sensor (CMS) electrical connector.

  

  1. Disconnect the converter from the exhaust manifold.
    • Remove the nuts.
    • Discard the gasket.

  

  1. Disconnect the converter from the muffler inlet pipe.
    • Remove the nuts.
    • Discard the gasket.

  

  1. Remove the crossmember.
  1. Remove the bolts.
  2. Remove the crossmember.

  

  1. Remove the three way catalyst.
  1. Remove the bracket bolts.
  2. Remove the three way catalyst.

Installation

  
  
  
  

  1. NOTE: Inspect the three way catalytic converter for cracked joints, broken welds and corrosive damage that could result in exhaust system leaks. If necessary, replace the three way catalytic converter.

NOTE: Use a new exhaust converter inlet gasket between the three way catalyst and exhaust manifold.

NOTE: Use a new exhaust converter outlet gasket between the three way catalyst and the muffler inlet pipe.

  1. To install, reverse the removal procedure.