CLUTCH DISC AND CLUTCH COVER

Removal and Installation

CAUTION:

• If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder). Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc sliding parts may damage CSC seal and may cause clutch fluid leakage.
• Be careful not to apply any grease to the clutch disc facing, pressure plate surface and flywheel surface.
• If flywheel is removed, align dowel pin with the smallest hole of flywheel (for VQ35DE engine models). Refer to See: Engine, Cooling and Exhaust\Engine\Cylinder Block Assembly\Service and Repair\Disassembly And Assembly.
• Replace clutch disc and clutch cover as a set (for VQ35DE engine models).

REMOVAL

1. Remove transaxle assembly from the vehicle. Refer to See: Manual Transmission/Transaxle\Service and Repair\Removal and Replacement\Transaxle Assembly\Removal And Installation.
2. Loosen clutch cover bolts evenly. Then remove clutch cover and clutch disc.

INSTALLATION

1. Clean clutch disc and input shaft splines to remove grease and dust caused by abrasion.
2. Apply recommended grease to clutch disc and input shaft splines.

CAUTION:
Be sure to apply grease to the points specified. Otherwise, noise, poor disengagement, or damage to the clutch may result. Excessive grease may cause slip or shudder. If it adheres to CSC seal, it will cause clutch fluid leakage. Wipe off excess grease.

3. Install clutch disc using Tool.

Tool number : KV30101000 ( - )

4. Install clutch cover. Pre-tighten clutch cover bolts.
5. Tighten clutch cover bolts evenly in two steps in the order shown. Refer to See: Clutch Disc\Service and Repair\Exploded View.
6. Install transaxle assembly. Refer to See: Manual Transmission/Transaxle\Service and Repair\Removal and Replacement\Transaxle Assembly\Removal And Installation.