EXAMPLES OF CRUSHED CAR REPAIR : Alignment of Basic Dimensions
(1) PULLING WORK FOR REMOVAL OF FUNCTIONAL PARTS
The damaged body must be pulled somewhat to permit removal of engine and other components.
(a) The bumper reinforcement and upper portion of the radiator core support are clamped, and the body is pulled in multiple directions simultaneously.
(b) This figure shows how each clamp is attached. A chain hook should not be used when the angle is acute.
(c) The bumper reinforcement is removed, and the lower radiator core support is clamped.
(d) The radiator, condenser, and main harness are removed.
(2) REMOVAL OF ENGINE ASSEMBLY, FUNCTIONAL PARTS
(a) The upper and right side radiator core supports are cut off so that the engine can be removed easily.
(b) The lower radiator core support is also removed.
The engine assembly is removed together with the drive shaft.
(3) ALIGNING OF BASIC DIMENSIONS
(a) Two points on the hoodledge and two points on the front side member are pulled in multiple directions simultaneously.
(b) The underbody dimensions are checked using the universal measuring equipment.
Pulling is performed carefully. Do not pull excessively.
(4) INSTALLING NEW PARTS
Install the new right front side member, right hoodledge, and radiator core support with vise grip clamps. Measure the dimensions with tram tracking gauge and check the deformation with centering gauge. After temporarily tack welding, check the fitting of the hood and fender.