FINAL DRIVE
Assembly
- Apply gear oil to sliding area of differential case, each gear, and thrust washer.
- Install side gear thrust washers and side gears into differential case.
- While rotating pinion mate thrust washers and pinion mate gears, aligning them diagonally, install them into differential case.
- Insert pinion mate shaft into differential case.
CAUTION:
Do not damage pinion mate thrust washers.
- Measure end play of side gears following the procedure below. Then select side gear thrust washer.
- Put differential case vertically so that its side gear to be measured faces upward.
- Place the Tool and a dial indicator onto side gears.
Tool number : - (J-39713)
- Move side gears up and down to measure the clearance and select thrust washer so that it satisfies the standard value.
CAUTION:
- There should be no resistance and gears should rotate freely.
- Place differential case upside down. Measure the end play for opposite side-gears likewise securely.
- Only one thrust washer can be selected.
- Install retaining pin into pinion mate shaft using suitable tool.
CAUTION:
Do not reuse retaining pin.
- Press in differential side bearing (transaxle case side) to differential case using Tools.
CAUTION:
Replace differential side bearing and differential side bearing outer race as a set.
- Align and install speedometer drive gear onto differential case.
- Press in differential side bearing (clutch housing side) to differential case using Tools (A) and (B).
CAUTION:
- Do not reuse differential side bearing and differential side bearing outer race.
- Replace differential side bearing and differential side bearing outer race as a set.
- Install final gear into differential case and tighten final gear bolts to the specified torque.
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