Your Vehicle: 2001 Ford Escort ZX2 L4-2.0L DOHC VIN 3
 
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  Evacuation and Charging Procedure  
 

  

SPECIAL TOOL(S)

Refrigerant System Evacuation

NOTE: Ford Motor Company recommends use of an A/C service center to carry out recovery, evacuation, and charging of the refrigerant system. If an A/C service center is not available, refrigerant system recovery, evacuation, and charging may be accomplished using a separate recovery station, vacuum pump, charging cylinder, and manifold gauge set.

  1. Connect an R-134a service center to the low- and high-pressure service gauge port valves.
  2. Evacuate the system until the low-pressure gauge reads at least 99.4 kPa (29.5 in-Hg) of vacuum and as close to 101.1 kPa (30 in-Hg) as possible. Continue to operate the vacuum pump for a minimum of 45 minutes .
  3. Turn off the vacuum pump. Observe the low-pressure gauge for five minutes to make sure that the system vacuum is held. If vacuum is not held for five minutes , leak test the system, service the leak, and evacuate the system again.

Refrigerant System Charging

NOTE: Ford Motor Company recommends use of an A/C service center to carry out recovery, evacuation, and charging of the refrigerant system. If an A/C service center is not available, refrigerant system recovery, evacuation, and charging may be accomplished using a separate recovery station, vacuum pump, charging cylinder, and manifold gauge set.

  1. Correctly oil match the system to verify that the correct amount of refrigerant oil is present in the system.
  2. Charge the system with the specified amounts of refrigerant oil and refrigerant.
  3. When no more refrigerant is being drawn into the system, start the engine and select MAX A/C operation. Adjust the blower motor speed to the maximum and allow the remaining refrigerant to be drawn into the system. Continue to add refrigerant into the system until the specified weight of R-134a has been added. Close the charging cylinder valve and allow the system to pull any remaining refrigerant from the hose. When the low-pressure drops to approximately 207 kPa (30 psi) , close the charging hose valve.